1000W ultrasonic welding transducer with horn

1000W/15khz ultrasonic welding transducer horn

Ultrasonic welding transducers, like the cleaning transducers, also compensate for the expansion stress of the piezoelectric ceramic by applying prestress to achieve high amplitude high frequency vibration. Because the welding transducer requires a large instantaneous power, it is highly demanding for materials and processes, and is a high-power acoustic wave supercharger. Usually, the horn and the working head are combined to form a high-power, large-amplitude vibration system to complete ultrasonic welding of plastics, metals and the like.

Ultrasonic welding is the ultrasonic vibration generated by the transducer, which generates high-frequency friction and heat to the surface of the contact surface of the object to be contacted under pressure, thereby achieving the purpose of thermal fusion welding.

Ultrasonic welding transducers are high-power transducers that operate in the gap or pulse. The instantaneous peak power is generally used to calculate the power.

 

Product installation matters

Use our company's transducer installation precautions:

1. Select the appropriate material and set the hardness process to process the horn and the working head.

2. When installing the horn or the working head, be sure to pay attention to the frequency matching, and apply the sound-adhesive glue at the joint seam.

3. Clean the surface to be joined with a solvent such as acetone during installation. .

4. Establish an impedance control process for the bonding process to reduce the impedance of the vibrator and improve the electroacoustic conversion efficiency of the vibrator.

5. Pay attention to improve the insulation measures after the vibrator electrode is installed.

Type	Full-length(mm)	Joint Bolt(mm)	Frequency(KHz)	Resonance Impedance(Ω)	Capacity(pF)	Input Power (W)
HS-HJHNQ152500 P8	153	M20×1.5	15	15	13000	2500
HS-HJHNQ152000 P8	167	M20×1.5	15	10	9500	2000
HS-HJHNQ151500 P4	171	M18×1.5	15	12	12500	1500
HS-HJHNQ151800 P4	118	M20×1.5	20	15	15000	1800
HS-HJHNQ202000 P8	128	M18×1	20	10	11000	2000
HS-HJHNQ202000 P8	124	M18×1.5	20	12	10000	1500
HS-HJHNQ20700 P8	112	1/2-20 UNF	20	15	9000	700
HS-HJHNQ20900 P8	133	1/2-20 UNF	20	15	10000	900
HS-HJHNQ20600 P8	121	M18×1.5	20	15	6000	600
HS-HJHNQ30500 P8	77	M10×1.5	30	5	5500	500
HS-HJHNQ28200 P4	92.1	M10×1	28	20	3000	200
HS-HJHNQ28100 P8	91	M8×1	28	25	2200	100
HS-HJHNQ28250 P8	94	1/2-20 UNF	28	20	4000	250
HS-HJHNQ202000 P8	128	1/2-20 UNF	20	10	20000	2000
HS-HJHNQ201500 P8	124	1/2-20 UNF	20	10	16000	1500
HS-HJHNQ201300 P8	128	1/2-20 UNF	20	10	12500	1300
HS-HJHNQ201500 P8	132	1/2-20 UNF	20	10	11000	1500
HS-HJHNQ20900 P8	123	1/2-20 UNF	20	10	9500	900
HS-HJHNQ152000 P4	171	M18×1.5	15	12	10000	2000
HS-HJHNQ35100 P8	71	M8×1	35	25	2200	100
HS-HJHNQ38100 P8	66	M8×1.25	38	40	1200	100
HS-HJHNQ38200 P4	65	M8×1	38	14	3300	200